Solar Aluminium Frame
Product specifications
Solar aluminum frame is materials used to fix solar panels.
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Name |
Solar aluminium frame |
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Material |
6063, 6005 aluminum alloy |
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Set Weight |
Typically 3.23kg |
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Coating |
15-micron anodized thickness |
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Rustproof |
Yes |
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Color |
Silver, black |
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Application |
Solar panels |
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Design type |
Modular |
Zhonghao Aluminum can provide aluminum profiles for aluminum frames, and can also provide corresponding accessories or assembled finished products according to customer requirements.
The aluminum profiles produced have undergone surface treatment processes such as anodizing, powder coating, and electrophoretic oxidation, which make them have excellent anti-oxidation and corrosion resistance, and increase the service life.
Why Choose Us
Our Product
The company's main products include 70, 76, 828, 858, and 90 series sliding window aluminum profiles and casement window aluminum profiles; and various series of casement door, art door profiles; and high-quality glass curtain wall aluminum profile products.
Our Certificate
has advanced testing methods and a complete quality assurance system. It has passed IS09001 quality management system certification, environmental management system certification, occupational health, and safety management system certification, China energy-saving product certification, and has successively obtained Shandong famous trademarks, Shandong Famous Brand, Provincial Contract-abiding and Trustworthy Enterprise, China's Top 50 Aluminum Profile Enterprises, and other honorary titles.
After-Sale Service
We try and respond to all concerns within 24 hours and our teams are always at your disposal in case of any emergencies.
High Quality
Our products are manufactured or executed to very high standards, using the finest materials and manufacturing processes.
Related Product
The flat roof solar mounting system has good stability and adaptability and can adapt to various climate conditions. The adjustable tilt angle of the solar panel aluminium profile allows the solar panel to receive maximum sunlight exposure, ensuring maximum energy production.
Silver and black aluminium solar frames are what most solar panels are produced with. Among them, silver aluminum solar frames are a common style and can be used in ground solar projects. Black aluminum solar frames are mainly used in rooftop solar projects.
The solar aluminium frame is a frame used to support solar panels and is an important component.
Features:
The solar aluminium frame is made of high-quality anodized aluminum, which has excellent weather resistance and resistance and has a stylish and attractive appearance.
According to the customer's solar panel installation needs, we provide customers with customized solar aluminium frames to meet the usage requirements.
The solar aluminium frame has excellent strength and can provide stable support for solar panels even in challenging environments, ensuring the stable performance of solar cells.
The solar aluminum frame is corrosion-resistant and can withstand harsh environments, ensuring the service life of the solar system.
The solar aluminium frames produced by our factory are made of industrial-grade materials that meet specific quality standards, providing reliable solutions for your solar energy needs.
The role that solar aluminium frames can play in solar photovoltaic installation:
Protection
Protects internal solar system components from thermal, physical, and electrical stress.
Installation point
Solar aluminium frames can provide connection points for solar photovoltaic systems, making them easier to install on rooftops and ground settings.
Visual appeal
The regular solar aluminium frame can increase the beauty and overall appearance of the solar panel, making it more attractive.
Damage Prevention
It can prevent short circuits, insulation deterioration, and other damaging problems in solar panels when severe weather arrives.
Structural stability
The solar aluminium frame can well fix the solar panels on the roof or the ground and can provide strong structural support to prevent bird strikes, weather events, etc.
Dirt/Dust Protection
Provides a protective barrier for solar panels against moisture, dust particles, debris, etc.
Thermal management
Dissipate excess heat from solar cells and extend their service life.
What is Solar Aluminium Frame?
A solar aluminum frame is a lightweight, robust structure that secures and seals the components of a solar panel. It's a critical part of the solar panel, providing structural support and helping the panel withstand weather conditions and other external factors.
The Production Process Of Solar Aluminium Frame
Extrusion of solar aluminum frame aluminum profile, put the aluminum round cast rod into the extruder, extrude it through the frame aluminum profile die, immediately air-cooled and quenched, and quickly cooled down.
The solar aluminum frame is straightened. The newly extruded aluminum profile is soft and will bend and deform, so it needs to be straightened by a straightening machine. Then saw off the ends and ends of the material and send it to the aging furnace.
The aging of the solar aluminum frame is to increase the strength of the aluminum profile by heating to a certain temperature and holding it for a certain period of time.
The solar aluminum frame is sandblasted, and the aged aluminum profile is sent to the sandblasting machine for surface sandblasting. The surface of the solar aluminum frame aluminum profile after sandblasting can form a matt effect, which is very beautiful.
Anodizing, the surface of solar aluminium frame is anodized. In order to make the frame more corrosion-resistant, the oxide film thickness of the solar frame profile is generally thicker than the film thickness of the material, and the corrosion resistance is stronger.
Filming, because the solar aluminum frame surface requirements are very high, there can be no scratches, bumps, so the aluminum profile after oxidation treatment should be filmed.
Sawing, according to the size requirements of the long and short sides of the solar aluminum frame, using a double-head saw, the saw blade is at a 45-degree oblique angle. In this way, a good one can be sawed in one step.
The solar aluminum frame flushing hole, installation hole, grounding mark, punching riveting point, of which the falling water, installation hole and grounding mark can be completed in one step with a combination mold.
The solar aluminum frame has corners on the short sides, and the corners on both ends of the short sides need to be plugged and riveted, so that the corners are fixed and will not loosen.
Inspection of solar aluminum frame. This step includes machine inspection and manual inspection. The stamped frame is placed on the inspection table to check whether the processing size is qualified and whether there is any missing processing step. Then manually check whether there are scratches, black spots, uneven color, etc. on the surface.
Production Details Of Solar Aluminium Frame
Most solar panels are made of aluminum alloy with irregular cross section. They have slots for easy installation of panels. The surface is anodized in silvery white color with a matte effect, while some are in black. The shape of the solar frame is extruded by the aluminum rod through a die, and the surface effect is obtained by sandblasting and anodizing.
Selection of Raw Materials
The selection of raw materials is very strict, the content of each element must meet the following standards: Si 0.38-0.42%, Mg 0.53-0.57, Fe<0.18%, see Chemical Composition is the Determinant of Aluminium Profile Performances.
Importance of the Die
The extrusion die also needs to be polished carefully, especially on the decorative surface of the aluminum frame, to avoid black lines and welding lines. During the extrusion process, the temperature and extrusion speed should be strictly controlled. Especially after extrusion and quenching, the artificial aging time is controlled well, which largely determines whether the hardness of aluminum frame material reaches the standard. Generally, the hardness of aluminum profiles should be over 8HW, and that of the solar frame should be 12HW.
Sand Blasting
The aluminum frame after artificial aging should be sandblasted, and the grit of carborundum should be uniform. Abrasions should also be avoided during sandblasting.
Anodizing
The surface of the aluminum profile after sandblasting formed a matte effect, and then transferred to the workshop for surface anodizing treatment, black frame material to add a step coloring treatment. Anodizing time should also be specially controlled to increase the thickness of the anodizing layer. The layer's thickness of ordinary aluminum profiles is about 10μ, while that of solar frame profile should be 15μ or more. Anodized materials also need to be coated to protect the surface of the material from abrasion during processing.
Advantages Of Aluminum Frames In Solar Panels
One of the primary reasons aluminum frames are widely preferred in solar panels is their superior strength-to-weight ratio. Aluminum is known for its exceptional structural stability, making it the material of choice for supporting the delicate and sensitive components of solar panels. The aluminium solar frame can provide exceptional protection to the solar cells and other internal elements, ensuring durability even in harsh environmental conditions.
Aluminum frames possess inherent resistance to corrosion, making them ideal for outdoor applications where exposure to moisture, humidity, and extreme temperatures is common. By incorporating aluminum frames in solar panels, manufacturers guarantee their ability to withstand the test of time, ensuring the long-term performance and reliability of the panels. Click to view more about aluminium profile manufacturer.
Another advantage of aluminum frames is their lightweight nature, which simplifies the installation and transportation processes. Unlike other framing materials that add unnecessary weight to the solar panels, aluminum frames are easier to handle, making them more appealing to both manufacturers and installers. This lightweight characteristic further contributes to the overall sustainability of the solar panels, reducing the carbon footprint associated with their manufacturing and transportation.
In line with sustainable practices, aluminum frames have the added advantage of being fully recyclable. The recyclability factor further reduces the ecological impact of solar panels, making them an environmentally-friendly option for harnessing solar energy. As the demand for renewable energy increases worldwide, the ease of recycling aluminum frames aligns with the need for a circular economy, where resources are sustainably managed throughout their lifecycle.
Understanding The Different Types Of Aluminum Solar Frames
Aluminum, a lightweight and highly corrosion-resistant metal, offers a multitude of advantages when it comes to solar frames. Its strength-to-weight ratio defies gravity, enabling the installation of larger panels without compromising structural integrity. Moreover, its exceptional resistance to the elements, including UV radiation and harsh weather conditions, ensures longevity and unwavering performance.
The myriad of aluminum solar frame types available caters to diverse project requirements and aesthetics. From sleek anodized finishes to rugged powder-coated surfaces, each type imparts distinct characteristics.
Anodized Frames
Anodizing, an electrochemical process, forms a protective oxide layer on the aluminum surface, enhancing its resistance to corrosion and wear. Anodized frames boast a sophisticated metallic sheen that seamlessly blends with modern architectural designs.
Powder-Coated Frames
Powder coating involves applying a highly durable paint to the aluminum frame. This technique provides a wide range of color options, allowing customization to complement the surroundings. Powder-coated frames are particularly suitable for harsh environments, offering superior protection against moisture and abrasion.
Extruded Frames
Extruded frames are manufactured by forcing molten aluminum through a die, creating a continuous, high-strength profile. This process allows for intricate designs and precise dimensions, ensuring a snug fit for solar panels. Extruded frames maximize the rigidity of the array, ensuring optimal panel performance.
Hybrid Frames
Hybrid frames combine the strengths of different materials. For example, frames made of aluminum and stainless steel offer exceptional corrosion resistance and structural stability. Hybrid frames are ideal for large-scale commercial projects where durability and efficiency are paramount.
Design And Structure In Solar Aluminium Frame Panels
Lightweight yet Sturdy
One of the primary advantages of aluminum frames in solar panels is their lightweight nature combined with exceptional strength. The lightweight design makes it easier to handle and install the panels, reducing the complexities and costs involved. Aluminum frames also provide outstanding structural support, ensuring that the panel retains its shape and protection against external influences such as winds and snow loads. This characteristic makes aluminum solar panels highly reliable and efficient.
Corrosion Resistance
Another crucial feature of aluminum frames in solar panels is their innate resistance to corrosion. As solar panels are typically exposed to various weather conditions, including rain, snow, and moisture, it is imperative to have a frame material that can endure such elements without degrading. Aluminum, being non-corrosive, ensures the longevity and durability of the solar panels, making them an excellent long-term investment. aluminum solar panels are specifically designed to withstand even the harshest environmental conditions, ensuring consistent performance over the years.
Aesthetically Pleasing
In addition to their functional properties, aluminum frames can also enhance the overall appearance of solar panels. The sleek and modern look blended with the versatility of aluminum allows for various design options. Whether it is residential or commercial installations, the aluminum frames in solar panels add a touch of elegance to any property. The frames are engineered to match different architectural styles seamlessly, integrating the solar panel system organically into the surroundings.
Why is the Requirement of Solar Aluminum Frame So Strict?
The use environment of aluminum solar panel frame is harsh
We all know that solar panels must be used outdoors for power generation, and we must choose a place with sufficient sunshine. Long-term sunshine and rain will shorten the life of the solar aluminum frame. In addition, some areas with severe weather will have sandstorms and hail, all of which require high product quality.
The risk of frame explosion of aluminum solar panel frame
In fact, the explosion frame is not an explosion solar aluminum frame, but a glass panel. If the solar aluminum frame is easy to handle, the cost of a whole panel will cost thousands of dollars If the tolerance of the solar aluminum frame is unqualified, it will cause heavy losses if the frame bursts.
Scrap risk of aluminum solar panel frame
The solar aluminum frame we use now is not like bolting the group frame in the past. Now they are all connected by corner code, and then rushed to the riveting point. This connection method is very beautiful and generous, but there is also a drawback, that is, it cannot be removed. If a set of finished solar panels is assembled and it is found that mounting holes or sink holes are missing on the solar aluminum frame, the entire solar panel can only be scrapped.
Tips For Storing And Handling Aluminum Solar Frames
Dry and Covered: Store aluminum solar frames in a dry environment with minimal exposure to moisture. Avoid areas with high humidity or direct contact with rain, snow, or condensation. Moisture can lead to corrosion and weaken the frame's integrity.
Controlled Temperature: Ensure the storage area maintains a stable temperature within the manufacturer's recommended range. Extreme temperatures, both hot and cold, can warp or damage the aluminum frames.
Adequate Ventilation: Provide adequate ventilation to prevent moisture buildup and ensure air circulation. Stagnant air can increase the risk of condensation and subsequent corrosion.
Use Protective Gloves: Always wear protective gloves when handling aluminum solar frames to prevent scratches or cuts to hands. Sharp edges or protruding components can pose hazards.
Lift Correctly: Use proper lifting techniques to avoid strains or injuries. Distribute the weight evenly and ensure a firm grip on the frame. Avoid lifting heavy frames alone; seek assistance if necessary.
Handle with Care: Avoid dropping or mishandling aluminum solar frames. Rough handling can cause dents, bending, or other damage that can compromise their structural integrity.
Avoid Impact: Protect solar frames from impact with other objects or surfaces. Impact can cause permanent damage and reduce their effectiveness.
Inspect Regularly: Regularly inspect aluminum solar frames for signs of damage, such as scratches, dents, or corrosion. Promptly repair or replace damaged frames to ensure safety and optimal performance.
Use Compatible Fasteners: Use fasteners that are compatible with the aluminum frames to prevent corrosion and maintain structural integrity. Consult the manufacturer's recommendations for approved fastener types.
Store Upright: For long-term storage, store aluminum solar frames upright in a vertical position. This minimizes stress on the frame and prevents bending or warping.
Label and Track: Clearly label aluminum solar frames for easy identification and tracking. Maintain records of their location, condition, and any repairs or replacements.
Certifications
Our Factory
Shandong Zhonghao Aluminum Group Co., Ltd. has production capabilities such as mold design, manufacturing, extrusion, anodizing, coloring, electrophoretic painting, powder spraying, wood grain transfer, fluorocarbon spraying, and thermal insulation bridge breaking. Our company's annual production capacity reaches 100,000 tons.
FAQ
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